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Circular LED and Precision 光学透镜

For LED lighting, warning lights, circular optics and precision illumination assemblies, JingZhan manufactures coordinated plastic parts built around the customer’s assembly and performance requirements. The molding plan is developed around repeatable lens profiles and focal geometry, accurate LED-to-lens alignment, and high-quality transparent surfaces with controlled optical defects. Resin selection, gate location, parting lines and inspection points are matched to the mating parts, operating environment and expected production volume.

Repeatable Lens Profiles and Focal Geometry
Accurate LED-To-Lens Alignment
Application-Specific Resin Selection
DFM, Tooling and Repeat Production

产品概览

Custom Circular LED and Precision 光学透镜

For LED lighting, warning lights, circular optics and precision illumination assemblies, JingZhan manufactures coordinated plastic parts built around the customer’s assembly and performance requirements. Tooling decisions are tied to the real assembly, including critical datums, visible surfaces, clips, bosses, ports and other functional interfaces.

During DFM and mold development, particular attention is given to repeatable lens profiles and focal geometry, accurate LED-to-lens alignment, and high-quality transparent surfaces with controlled optical defects. Material options include PC, PMMA, COP/COC and other optical or engineering resins selected for transmission, impact and dimensional needs. Final resin selection is confirmed against the customer’s functional, appearance, compliance and cost requirements.

Design and Manufacturing Focus

  • Repeatable Lens Profiles and Focal Geometry
  • Accurate LED-To-Lens Alignment
  • High-Quality Transparent Surfaces with Controlled 光学 Defects
  • Gate, ejector and parting-line planning suited to visible and functional surfaces
  • Trial samples and inspection points prepared for assembly validation before repeat production

技术规格

工艺流程 Custom precision plastic injection molding
Product Group Circular LED and Precision 光学透镜
典型应用 LED lighting, warning lights, circular optics and precision illumination assemblies
Material Options PC, PMMA, COP/COC and other optical or engineering resins selected for transmission, impact and dimensional needs
Engineering Focus repeatable lens profiles and focal geometry, accurate LED-to-lens alignment, and high-quality transparent surfaces with controlled optical defects
Project Support DFM review, mold design, mold trials, assembly validation and repeat production
Customization Geometry, color, texture, resin, inserts and packaging can be developed to project requirements